Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 467 (ENGINE COOLING SYSTEM)REPAIR INSTRUCTIONSRADIATOR SURGE TANK OUTLET HOSE/PIPE REPLACEMENT (LY7)INSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Installation Procedure
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
WARNING: This page is about a different car, the 2009 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
- Position the surge tank outlet hose/pipe to the engine.
- Position J 38185 to the clamp in order to connect the surge tank outlet hose to the thermostat assembly. See Special Tools .
- Install the bolt to the bracket securing the surge tank outlet pipe to the engine and tighten to 9 N.m (80 lb in).
- Position J 38185 to the clamp in order to connect the outlet hose (2) to the surge tank (1). See Special Tools .
- Fill the cooling system. Refer to Cooling System Draining and Filling (GE 47716) or Cooling System Draining and Filling (Static Fill) .
CAUTION:
Refer to Fastener Caution
.
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.