Removal Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure
WARNING: This page is about a different car, the 2009 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the fuel injection sight shield. Refer to Fuel Injector Sight Shield Replacement (LLT) .
  2. Remove the high pressure pump shield. Refer to Fuel Pipe Shield Replacement (LLT)Β .
  3. Relieve fuel system pressure. Refer to Fuel Pressure Relief (With High Pressure Pump - LLT)Β .
  4. Fig 1: Identifying High Pressure Pipe Fitting, Left Fuel Rail & High Pressure Fuel Pipe
    GM1977757Courtesy of GENERAL MOTORS CORP.
  5. Remove the foam insulator from the pipes.
  6. Loosen the high pressure pipe fitting to the high pressure fuel pump (1).
  7. Loosen the high pressure pipe fitting to the left fuel rail (3).
  8. Remove the high pressure fuel pipe (2) from the vehicle. Discard the pipe.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.