Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 30 (FRONT DRIVE AXLE)COMPONENT LOCATORFRONT DRIVE AXLE DISASSEMBLED VIEWS (8.25 INCH (F4WD))
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Front Drive Axle Disassembled Views (8.25 Inch (F4wd))
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Front Drive Axle Disassembled Views (8.25 Inch (F4wd))
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Chevrolet Tahoe, 2007 Chevrolet Suburban, and 2007 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
| Callout | Component Name |
|---|---|
| 1 | Output Shaft |
| 2 | Tube Gasket |
| 3 | Carrier Gasket |
| 4 | Drive Pinion |
| 5 | Pinion Shim |
| 6 | Pinion Head Bearing Assembly |
| 7 | Pinion Spacer |
| 8 | Pinion Flange Nut |
| 9 | Pinion Flange Washer |
| 10 | Pinion Flange Assembly |
| 11 | Pinion Seal Assembly |
| 12 | Pinion Tail Bearing Assembly |
| 13 | Output Shaft Seal Assembly |
| 14 | Output Shaft |
| 15 | Drain Plug |
| 16 | Drain Plug Washer |
| 17 | Fill Plug |
| 18 | Fill Plug O-ring |
| 19 | Carrier Dowel Pin |
| 20 | Carrier Housing |
| 21 | Ring Gear |
| 22 | Differential Case |
| 23 | Output Shaft Bearing Assembly |
| 24 | Differential Adjuster T-Lock |
| 25 | Differential Case Adjuster Sleeve |
| 26 | Differential Case Adjuster |
| 27 | Differential Case Bearing Assembly |
| 28 | Differential Pinion Cross Pin Lock |
| 29 | Differential Pinion Thrust Washer |
| 30 | Differential Pinion Gear |
| 31 | Differential Side Thrust Washer |
| 32 | Differential Side Gear |
| 33 | Output Shaft Snap Ring |
| 34 | Differential Pinion Gear |
| 35 | Differential Pinion Thrust Washer |
| 36 | Output Shaft Snap Ring |
| 37 | Differential Side Gear |
| 38 | Differential Side Thrust Washer |
| 39 | Differential Pinion Cross Pin |
| 40 | Ring Gear Bolt |
| 41 | Differential Adjuster T-Lock |
| 42 | Differential Case Adjuster Sleeve |
| 43 | Differential Case Adjuster |
| 44 | Differential Case Bearing Assembly |
| 45 | Carrier Cover |
| 46 | Tube Dowel Pin |
| 47 | Carrier Bolt |
| 48 | Tube Bolt |
| 49 | Tube |
| 50 | Axle Shaft Bearing Assembly |
| 51 | Axle Shaft Seal Assembly |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.