Circuit/System Testing

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Circuit/System Testing
WARNING: This page is about a different car, the 2008 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
    CAUTION: Turn OFF the ignition before inserting fingers into the throttle bore. Unexpected movement of the throttle blade could cause personal injury.
  1. Inspect the throttle body for the following conditions:
    • A throttle blade that is NOT in the rest position
    • A throttle blade that is binding when opening or closing
    • A throttle blade that is free to move in the open or closed positions WITHOUT spring pressure
    • If a condition is found, replace the throttle body.
  2. IMPORTANT: Disconnecting the throttle body harness connector causes additional DTCs to set.
  3. Ignition OFF, disconnect the harness connector at the throttle body.
  4. Ignition ON, verify that a test lamp does not illuminate between motor control circuit 1 terminal 4, and ground.
    • If the test lamp illuminates, test the motor control circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  5. Ignition ON, verify that a test lamp does not illuminate between motor control circuit 2 terminal 6, and ground.
    • If the test lamp illuminates, test the motor control circuit for a short to voltage. If the circuit tests normal, replace the ECM.
  6. Ignition ON, verify that a test lamp does not illuminate between motor control circuit 1 terminal 4 and B+.
    • If the test lamp illuminates, test the motor control circuit for a short to ground. If the circuit tests normal, replace the ECM.
  7. Ignition ON, verify that a test lamp does not illuminate between motor control circuit 2 terminal 6 and B+.
    • If the test lamp illuminates test the motor control circuit for a short to ground. If the circuit tests normal, replace the ECM.
  8. Ignition OFF, allow sufficient time for the ECM to completely power down. Connect a DMM between the motor control 1 terminal 4 and ground.
  9. IMPORTANT: When measuring peak voltage, ensure that the DMM is on the proper voltage scale and that the response time is set to 1 ms.
  10. Measure for B+ on the motor control 1 circuit terminal 4 as the ignition is turned ON.
    • If the peak voltage is not within 1 volt of B+, test the circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  11. Ignition OFF for 90 seconds, allow sufficient time for the ECM to completely power down.
  12. Measure for B+ on the motor control 2 circuit terminal 6 as the ignition is turned ON.
    • If the peak voltage is not within 1 volt of B+, test the circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  13. If all circuits test normal, replace the throttle body.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.