Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 199 (PROPELLER SHAFT)REPAIR INSTRUCTIONSFRONT PROPELLER SHAFT REPLACEMENTREMOVAL PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Removal Procedure
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure
WARNING: This page is about a different car, the 2008 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
- Raise and support vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the propeller shaft heat shield. Refer to Shield Replacement .
- Remove the propeller shaft CV joint-to-differential flange bolts.
- Install a flat-bladed tool into the notch on the differential flange.
- Using a flat-bladed tool, carefully move the propeller shaft toward the rear of the vehicle in order to release the propeller shaft CV joint from the differential pinion flange.
- Remove the propeller shaft CV joint-to-transfer case flange bolts.
- Install a flat-bladed tool into the notch on the transfer case flange.
- Using a flat-bladed tool, carefully move the propeller shaft toward the front of the vehicle and remove the propeller shaft from the transfer case flange.
- Inspect the propeller shaft for the following conditions:
- Rotational movement between the CV joint (2) and the propeller shaft tube (1)
- Grease leaking from the CV joints
- Damage to the CV joints
- Damage to the CV seals
- Binding of either CV joint
- If any of the conditions are found, replace the front propeller shaft.
IMPORTANT:
Reference mark the location of the propeller shaft constant velocity (CV) joint to the transfer case flange.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.