Installation Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Chevrolet Tahoe, 2007 Chevrolet Suburban, and 2007 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Washer Solvent Container & Screws
    GM1669972Courtesy of GENERAL MOTORS CORP.
  1. Transfer washer pumps and level indicator to the new washer solvent container.
  2. Fig 2: View Of Wheelhouse & Windshield Washer Solvent Container Assembly
    GM1733024Courtesy of GENERAL MOTORS CORP.
  3. Install the windshield washer container assembly.
  4. Install the upper windshield washer container bolt to the auxiliary battery tray, if equipped.
  5. NOTE: Refer to Fastener Notice .
  6. Install the upper windshield washer solvent container bolts.

    Tighten:Β  Tighten the bolts to 9 N.m (80 lb in).

  7. Install the auxiliary battery tray, if equipped. Refer to Battery Tray Replacement .
  8. Install the windshield washer solvent cap.
  9. Connect the electrical connectors.
  10. Fig 3: Locating Washer Pump Hoses
    GM1733021Courtesy of GENERAL MOTORS CORP.
  11. Connect the washer pump hoses (1,2). Refer to Hose Replacement - Windshield WasherΒ .
  12. Install the left front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement .
  13. Install the left front wheel assembly. Refer to Tire and Wheel Removal and Installation .
  14. Fill the washer solvent container with windshield solvent. Refer to Fluid and Lubricant Recommendations .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.