Circuit/System Testing

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Circuit/System Testing
WARNING: This page is about a different car, the 2008 Chevrolet Malibu Classic. However, it is still accessible from the selected car via links, so may be relevant.

Park Brake Switch Malfunction

  1. Ignition OFF, disconnect the harness connector at the park brake switch.
  2. Test for infinite resistance between the park brake switch terminal and ground with the park brake released.
    • If not the specified value, replace the park brake switch.
  3. Apply the park brake, test for less than 1 ohm between the park brake switch terminal and ground.
    • If greater than the specified range, replace the park brake switch.
  4. Ignition ON, verify the scan tool BCM Park Brake Switch parameter is Inactive.
    • If not the specified value, test the signal circuit for a short to ground. If the circuit tests normal, replace the BCM.
  5. Install a 3A fused jumper wire between the signal circuit terminal A and ground. Verify the scan tool BCM Park Brake Switch parameter is Active.
    • If not the specified value, test the signal circuit for an open/high resistance. If the circuit tests normal, replace the BCM.
  6. If all circuits test normal, test or replace the park brake switch.

Brake Fluid Level Switch Malfunction

  1. Ignition OFF, disconnect the harness connector at the brake fluid level switch.
  2. Test for less than 1.0 ohm of resistance between the ground circuit terminal B and ground.
    • If greater than the specified range, test the ground circuit for an open/high resistance.
  3. Ignition ON, verify the scan tool IPC Brake Fluid parameter is OK.
    • If not the specified value, test the signal circuit for a short to ground. If the circuit tests normal, replace the BCM.
  4. Install a 3A fused jumper wire between the signal circuit terminal A and the ground terminal B. Verify the scan tool BCM Brake Fluid parameter is Low.
    • If not the specified value, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the BCM.
  5. If all the circuits test normal, test or replace the brake fluid level switch.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.