Removal Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure
WARNING: This page is about a different car, the 2008 Chevrolet Malibu Classic. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Water Pump Pulley & Bolts
    GM1557687Courtesy of GENERAL MOTORS CORP.
  1. Drain the cooling system. Refer to Cooling System Draining and Filling (L61)Β .
  2. Loosen the water pump pulley bolts.
  3. Remove the drive belt. Refer to Drive Belt Replacement .
  4. Remove the water pump pulley bolts and pulley.
  5. Fig 2: View Of Water Pump, Bolts & Gasket
    GM1557689Courtesy of GENERAL MOTORS CORP.
  6. Remove the water pump bolts.
  7. Remove the water pump and gasket.
  8. Clean the water pump mating surfaces.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.