Removal Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure
WARNING: This page is about a different car, the 2008 Chevrolet Malibu Classic. However, it is still accessible from the selected car via links, so may be relevant.
  1. Remove the left headlamp. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement .
  2. Remove the right headlamp. Refer to Headlamp Assembly or Headlamp Bulb and/or Cornering, Sidemarker, Park, Turn Signal Bulb Replacement .
  3. Fig 1: View Of Upper Tie Bar And Condenser
    GM1202407Courtesy of GENERAL MOTORS CORP.
  4. Loop a rope around each of the two tabs of the condenser and tie the rope around the upper tie bar.
  5. Remove the upper radiator support bracket bolts.
  6. Fig 2: View Of Upper Radiator Support Brackets
    GM1202411Courtesy of GENERAL MOTORS CORP.
  7. Remove the upper radiator support brackets.
  8. Raise the vehicle. Refer to Lifting and Jacking the Vehicle .
  9. Fig 3: View Of Lower Radiator Air Deflector And Retainers
    GM1203537Courtesy of GENERAL MOTORS CORP.
  10. Remove the lower radiator air deflector retainers.
  11. Remove the lower radiator air deflector.
  12. Fig 4: View Of Lower Radiator Support Bracket Bolts
    GM1203468Courtesy of GENERAL MOTORS CORP.
  13. Remove the lower radiator support bracket bolts.
  14. Remove the lower radiator support brackets.
  15. Remove the radiator lower mounts.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.