Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISDRIVELINES & AXLESDIFFERENTIALS & DRIVE AXLESFRONT DRIVE AXLEREPAIR INSTRUCTIONSDIFFERENTIAL CARRIER ASSEMBLY DISASSEMBLYDISASSEMBLY PROCEDURETOOLS REQUIRED
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Tools Required
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Tools Required
- J 22912-B Pinion Bearing Remover. See Special Tools .
- J 2619-01 Slide Hammer
- J 29369-1 Bushing/Bearing Remover. See Special Tools .
- J 45224 Side Bearing Adjuster. See Special Tools .
- J 45232 Differential Bearing Adjuster Needle Bearing Installer - LH. See Special Tools .
- J 45228 Pinion Bearing Cup Remover/Installer. See Special Tools .
- J 45234 Pinion Remover - 7. See Special Tools .25 in Axle
- J 45850 Front Axle Bushing Remover/Installer. See Special Tools .
- J 8092 Universal Driver Handle - 3/4 in - 10. See Special Tools .
- J 8614-01 Flange and Pulley Holding Tool. See Special Tools .
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.