Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSISBODY & FRAMEWINDOWSFIXED & MOVEABLE WINDOW SYSTEMSREPAIR INSTRUCTIONSWINDSHIELD REPLACEMENTREMOVAL PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended
Removal Procedure
2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Removal Procedure
- Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement .
- Remove the fixed antenna, if equipped. Refer to Fixed Antenna Mast Replacement .
- Open the hood.
- Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
- Remove the windshield frame filler panel. Refer to Upper Front Fender Filler Panel Replacement .
- Remove the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
- Cover to protect the following parts from broken glass:
- The upper dash pad
- The defroster outlets and A/C outlets
- The seats
- The carpeting
- Remove the defroster vent grille. Refer to Instrument Panel Upper Trim Pad Replacement .
IMPORTANT:
Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
CAUTION:
Refer to Defroster Outlet Caution
.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.