SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSIS (SINGLE PAGE)BRAKESMECHANICAL - HYDRAULICDISC BRAKE SYSTEMREPAIR INSTRUCTIONSREAR DISC BRAKE HARDWARE REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G3500, Van Passenger Extended

Installation Procedure

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Installation Procedure
  1. Lubricate the brake caliper mounting bracket bushings and the caliper slide pins with high temperature silicone brake lubricant.
    2. Fig 1: Caliper Mounting Bolt, Bracket, Boot & Slide Pins
    GM695066Courtesy of GENERAL MOTORS CORP.
  2. Install the caliper slide pin boots (4) to the disc brake caliper mounting bracket.
  3. Install the caliper slide pins (5) to the brake caliper mounting bracket (3).
  4. Install the disc brake pad retainers to the brake caliper mounting bracket.
  5. Install the disc brake pads to the brake caliper mounting bracket.
  6. Install the disc brake caliper to the brake caliper mounting bracket. Refer to Rear Brake Caliper Replacement .
  7. With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
  8. Slowly release the brake pedal.
  9. Wait 15 seconds, then repeat steps 7-8 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
  10. Lower the vehicle.
RENDER: 1.0x

NO RELATED

Recommended Tools & Savings

Use the Manual With the Right Hardware

Pair factory procedures with proven DIY tools so the instructions are easier to execute.

Affiliate disclosure: We may earn a commission at no extra cost to you.

Shop Manual-Ready ToolsFree Quote CheckQuote Shield Pro

When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.