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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN PASSENGER EXTENDEDREPAIR AND DIAGNOSIS (SINGLE PAGE)BODY & FRAMEIGNITION SWITCH/STEERING LOCKWIRING SYSTEMS AND POWER MANAGEMENT - TROUBLESHOOTING & DIAGNOSISDELPHI CONNECTORS (PULL TO SEAT)TERMINAL REMOVAL
2008 Chevrolet Chevy Express G3500, Van Passenger Extended

Terminal Removal

2008 Chevrolet Chevy Express G3500, Van Passenger ExtendedSECTION Terminal Removal

If the terminal is visibly damaged or is suspected of having a faulty connection, the terminal should be replaced.

Follow the steps below in order to repair pull-to-seat connectors:

    Fig 1: Inserting Pick Into Connector Body
    GM904718Courtesy of GENERAL MOTORS CORP.
  1. Remove the connector position assurance (CPA) device and/or the secondary lock.
  2. Disconnect the connector from the component or separate the connectors for in-line connectors.
  3. Remove the terminal position assurance (TPA) device.
  4. Insert the proper pick or removal tool into the front of the connector body.
    5. IMPORTANT: On connectors with more than one terminal the service loop may not be large enough to remove the terminal and crimp on a new one. If the terminal wire does not have a large enough service loop for removal, cut the wire 5 cm (2 in) behind the connector before removal.
  5. Grasp the wire at the back of the connector body and gently push the terminal out the front of the connector body.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.