Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G3500, VAN CARGO EXTENDED, 4.8 CREPAIR AND DIAGNOSIS (SINGLE PAGE)BRAKESPARKING BRAKE SYSTEMREPAIR INSTRUCTIONSPARKING BRAKE LEVER PEDAL ASSEMBLY REPLACEMENTINSTALLATION PROCEDURE

2008 Chevrolet Chevy Express G3500, Van Cargo Extended, 4.8 C

Installation Procedure

2008 Chevrolet Chevy Express G3500, Van Cargo Extended, 4.8 CSECTION Installation Procedure

Connect the front brake cable to the pedal.

Fig 1: Pedal Retaining Nuts

Courtesy of GENERAL MOTORS CORP.

Install the pedal to the vehicle.

NOTE: Refer to Fastener Notice .

Install the pedal retaining nuts.
Tighten: Tighten the pedal retaining nuts to 25 N.m (18 lb ft).
Install the left floor air outlet duct. Refer to Floor Air Outlet Duct Replacement - Left Side .
Install the left side kick panel. Refer to Body Hinge Pillar Trim Panel Replacement .
Install the release handle. Refer to Parking Brake Release Handle Assembly Replacement .
Enable the park brake cable automatic adjuster. Refer to Parking Brake Cable Adjuster Enabling .
Verify that the vehicle will hold position with the brake pedal depressed.
If additional adjustments need to be made, refer to Park Brake Adjustment .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.