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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 938 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSREAR DISC BRAKE PADS REPLACEMENT (2500 SERIES)INSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Chevrolet Tahoe, 2007 Chevrolet Suburban, and 2007 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Disc Brake Pads & Brake Caliper Mounting Bracket
    GM369668Courtesy of GENERAL MOTORS CORP.
  1. Install NEW brake pad retaining springs to the caliper bracket.
  2. Install the brake pads to the caliper bracket.
    3. Fig 2: View Of Rear Caliper Mounting Bolts
    GM913587Courtesy of GENERAL MOTORS CORP.
  3. Install the caliper to the caliper bracket.
    4. NOTE: Refer to Fastener Notice .
  4. Install the brake caliper bolts.

    Tighten:  Tighten the bolts to 108 N.m (80 lb ft).

  5. Install the tire and wheel assembly. Refer to Tire and Wheel Removal and Installation .
  6. Lower the vehicle.
  7. With the engine OFF, gradually apply the brake pedal to approximately 2/3 of its travel distance.
  8. Slowly release the brake pedal.
  9. Wait 15 seconds, then repeat steps 7-8 until a firm pedal is obtained, to properly seat the brake caliper pistons and brake pads.
  10. Fill the master cylinder reservoir to the proper level with clean brake fluid, if necessary. Refer to Master Cylinder Reservoir Filling .
  11. Burnish the pads and rotors. Refer to Brake Pad and Rotor Burnishing .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.