Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DB● LIVE
HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 921 (FRONT DRIVE AXLE)COMPONENT LOCATORFRONT DRIVE AXLE DISASSEMBLED VIEWS (8.25 INCH (S4WD))
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6
Front Drive Axle Disassembled Views (8.25 Inch (S4WD))
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Front Drive Axle Disassembled Views (8.25 Inch (S4WD))
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2007 GMC Yukon XL, 2007 GMC Yukon, 2007 Chevrolet Tahoe, 2007 Chevrolet Suburban, and 2007 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
| Callout | Component Name |
|---|---|
| 1 | Output Shaft |
| 2 | Pinion Spacer |
| 3 | Pinion Hear Bearing Assembly |
| 4 | Pinion Shim |
| 5 | Drive Pinion |
| 6 | Pinion Flange Nut |
| 7 | Pinion Flange Washer |
| 8 | Pinion Flange Assembly |
| 9 | Pinion Seal Assembly |
| 10 | Pinion Tail Bearing Assembly |
| 11 | Carrier Housing |
| 12 | Output Seal Assembly |
| 13 | Output Shaft |
| 14 | Drain Plug |
| 15 | Drain Plug Washer |
| 16 | Fill Plug |
| 17 | Fill Plug O-ring |
| 18 | Vent Connector |
| 19 | Carrier Dowel Pin |
| 20 | Ring Gear |
| 21 | Differential Case |
| 22 | Output Shaft Bearing Assembly |
| 23 | Differential Case Adjuster T-Lock |
| 24 | Differential Case Adjuster Sleeve |
| 25 | Differential Case Adjuster |
| 26 | Differential Case Bearing Assembly |
| 27 | Differential Pinion Cross Pin Lock |
| 28 | Differential Pinion Gear Thrust Washer |
| 29 | Differential Pinion Gear |
| 30 | Differential Side Gear Thrust Washer |
| 31 | Differential Side Gear |
| 32 | Output Shaft Snap Ring |
| 33 | Differential Pinion Gear |
| 34 | Differential Pinion Gear Thrust Washer |
| 35 | Differential Side Gear |
| 36 | Differential Side Gear Thrust Washer |
| 37 | Differential Pinion Cross Pin |
| 38 | Ring Gear Bolt |
| 39 | Differential Case Adjuster T-Lock |
| 40 | Output Shaft Bearing Assembly |
| 41 | Differential Case Adjuster Sleeve |
| 42 | Differential Case Adjuster |
| 43 | Differential Case Bearing Assembly |
| 44 | Carrier Gasket Assembly |
| 45 | Cover Housing |
| 46 | Tube Dowel Pin |
| 47 | Output Shaft Shim |
| 48 | Inner Output Shaft Bearing Assembly |
| 49 | Inner Output Shaft |
| 50 | Carrier Bolt |
| 51 | Shiftier Fork Spring |
| 52 | Shiftier Fork |
| 53 | Shiftier Fork Rod |
| 54 | Tube Bolt |
| 55 | Actuator |
| 56 | Output Shaft Seal Assembly |
| 57 | Output Shaft Bearing |
| 58 | Tube |
| 59 | Tube Gasket Assembly |
| 60 | Axle Shaft Tabbed Thrust Washer |
| 61 | Axle Shaft Thrust Washer |
| 62 | Axle Shaft Snap Ring |
| 63 | Shiftier Connector Gear |
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.