Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
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    Fig 1: View Of Spark Plug & Spark Plug Seat
    GM14824Courtesy of GENERAL MOTORS CORP.
  1. Correctly position the spark plug washer.
  2. Inspect the spark plug gap. Adjust the gap as needed. Refer to Ignition System SpecificationsΒ 
  3. Hand start the spark plug in the corresponding cylinder.
  4. NOTE: Refer to Fastener Notice .
  5. Tighten the spark plug.

    Tighten:Β  Tighten the plug to 15 N.m (11 lb ft).

  6. Fig 2: View Of Spark Plug Wires
    GM1707125Courtesy of GENERAL MOTORS CORP.
  7. Install the spark plug wire to the spark plug.
  8. Inspect the spark plug wire for proper installation:
    1. Push sideways on each boot in order to inspect the seating.
    2. Reinstall any loose boot.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.