Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 837 (ENGINE CONTROLS AND FUEL - 2.2L (L61) - INTRODUCTION (2 OF 2))REPAIR INSTRUCTIONSFILLER TUBE REPLACEMENTINSTALLATION PROCEDURE

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure

WARNING: This page is about a different car, the 2007 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Fuel Filler Pocket

Courtesy of GENERAL MOTORS CORP.

Install the rubber grommet onto the fuel filler pipe.
Position the filler pipe into the wheel opening with the top of the pipe within the body panel opening.

Fig 2: View Of Fuel Filler Pipe, EVAP Vent & Fresh Air Hoses At Fuel Tank

Courtesy of GENERAL MOTORS CORP.

Install the fuel filler hose onto the fuel tank inlet.

Fig 3: View Of Fuel Pipe Intermediate Bracket Bolt

Courtesy of GENERAL MOTORS CORP.

Install the fuel filler pipe intermediate bracket bolt. Do not tighten at this time.

Fig 4: Fuel Filler Pocket

Courtesy of GENERAL MOTORS CORP.

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.