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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 709 (HYDRAULIC BRAKE SYSTEM)REPAIR INSTRUCTIONSBRAKE PEDAL ASSEMBLY REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2006 GMC Sierra, 2006 GMC Cab & Chassis Sierra, 2006 Chevrolet Silverado, and 2006 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Install the brake pedal.
  2. Install the brake pedal bolt.
    Fig 1: Installing Brake Pedal Bolt
    GM375693Courtesy of GENERAL MOTORS CORP.
    3. NOTE: Refer to FASTENER NOTICE in Cautions and Notices.
  3. Install the nut to the brake pedal bolt.

    Tighten:  Hold the nut with a wrench and tighten the brake pedal bolt to 47 N.m (35 lb ft).

  4. Install the pushrod (3) and the stop lamp switch (2) to the brake pedal pin (1).
    Fig 2: View Of Pedal Stud, Stop Lamp Switch, Pushrod & Retaining Clip
    GM344194Courtesy of GENERAL MOTORS CORP.
  5. Install the pushrod retaining clip (4).
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.