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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 677 (MANUAL TRANSMISSION CLUTCH SYSTEM)REPAIR INSTRUCTIONSRELEASE BEARING REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2006 GMC Sierra and 2006 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: DO NOT use cleaners or chemicals to clean the quill and DO NOT grease the quill.
  1. Using a clean dry cloth, clean the exposed area of the actuator cylinder quill.
  2. Install the NEW clutch release bearing to the clutch actuator cylinder.
    Fig 1: Installing Clutch Release Bearing
    GM71485Courtesy of GENERAL MOTORS CORP.
    • Firmly push the clutch release bearing into place.
    • The release bearing will snap over the retainer tab and will be self-retained to the actuator cylinder.
  3. Install the manual transmission. Refer to:
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.