Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 644 (BUMPER SYSTEM)REPAIR INSTRUCTIONSBUMPER FILLER REPLACEMENT-FRONT SIDE (OLD STYLE)INSTALLATION PROCEDURE

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure

WARNING: This page is about a different car, the 2003 GMC Sierra, 2003 GMC Cab & Chassis Sierra, 2003 Chevrolet Silverado, and 2003 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.

Install the bumper filler from the vehicle.
NOTE: Refer to FASTENER NOTICE
Install the fasteners securing the filler panel to the headlamp bracket and the radiator support.
Tighten

Tighten the filler panel to the headlamp bracket and the radiator support to 9 N.m (80 lb in).

Fig 1: Installing Bumper Filler
Courtesy of GENERAL MOTORS CORP.
Install the fog lamps, if equipped. Refer to FOG LAMP REPLACEMENT-FRONT (OLD STYLE) or FOG LAMP REPLACEMENT-FRONT (NEW STYLE GMC) or FOG LAMP REPLACEMENT-FRONT (NEW STYLE CHEVROLET) .
Install the air deflector to the bumper if necessary. Refer to Air Deflector Replacement-Front Bumper Fascia .
Position the front bumper assembly on the vehicle.
NOTE: Refer to FASTENER NOTICE .

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.