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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 525 (DOOR SYSTEM, MIRROR SYSTEM & WINDOW SYSTEM)REPAIR INSTRUCTIONSHINGE REPLACEMENT - FRONT DOORREMOVAL PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Removal Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Removal Procedure
WARNING: This page is about a different car, the 2003 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.
  1. Mark the location of the hinge on the door and on the hinge pillar.
  2. Support the door.
    Fig 1: Identifying Harness Grommet At Edge Of Opening In Hinge Pillar
    G01451163Courtesy of GENERAL MOTORS CORP.
  3. Remove the bolts securing the hinge to the hinge pillar.
    Fig 2: Removing Bolts Securing Hinge To Hinge Pillar
    G01451164Courtesy of GENERAL MOTORS CORP.
  4. Remove the bolts securing the hinge to the door.
  5. Remove the door hinge.
    Fig 3: Removing Bolts Securing Hinge To Door
    G01451165Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.