Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 453 (REAR SUSPENSION SYSTEM)REPAIR INSTRUCTIONSWHEEL STUD REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6
Installation Procedure
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
- Install the stud.
- Install the 4 washers and the lug nut to the stud.
- Tighten the lug nut in order to draw the stud into the flange until the stud fully seats.
- Remove the lug nut and the washers.
- Install the axle shaft for the vehicles with 9.5 in ring gear. Refer toRear Axle Shaft Replacement (8.6 Inch, 9.5 Inch Axles) or Rear Axle Shaft Replacement (9.75 Inch Axle) in Rear Drive Axle.
- Install the rear hub assembly for the vehicles with 10.5/11.5 in ring gear, with single wheels. Refer toRear Axle Shaft Replacement (8.6 Inch, 9.5 Inch Axles) or Rear Axle Shaft Replacement (9.75 Inch Axle) in Rear Drive Axle.
- Install the rear axle hub for vehicles with dual wheels. Refer to Rear Axle Hub, Bearing, Cup, and/or Seal Replacement .
- Install the rotor, except dual wheels. Refer toBrake Rotor Replacement - Rear (Except Dual Wheels or NYS) or Brake Rotor Replacement - Rear (W/Dual Wheels) or Brake Rotor Replacement - Rear (W/NYS) in Disc Brakes.
- Install the tire and wheel. Refer to Tire and Wheel Removal and Installation in Tires and Wheels.
- Remove the safety stands.
- Lower the vehicle.
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.