Removal Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Removal Procedure
WARNING: This page is about a different car, the 2004 GMC Sierra, 2004 GMC Cab & Chassis Sierra, 2004 Chevrolet Silverado, and 2004 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. Drain the cooling system. Refer to Draining and Filling Cooling System (with HP2) or Draining and Filling Cooling System (without HP2) in Engine Cooling.
  2. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnect/Connect Procedure (Single Battery) or Battery Negative Cable Disconnect/Connect Procedure (Auxiliary Battery) in Engine Electrical.
  3. Remove the air cleaner outlet duct. Refer to Air Cleaner Outlet Duct ReplacementΒ .
  4. Remove the engine wiring harness. Refer to Engine Wiring Harness Assembly ReplacementΒ .
  5. Remove the fuel feed front connector pipe bolt from the fuel injector control module (FICM).
  6. Reposition the fuel feed hose clamps.
  7. Remove the fuel hose (1) from fuel feed front connector pipe.
  8. Remove the fuel hose (1) from fuel feed front pipe.
  9. Fig 1: Fuel Hose At Fuel Feed Front Pipe
    GM791985Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.