Description & Operation

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Description & Operation
WARNING: This page is about a different car, the 2003 Chevrolet Corvette and 2002 Chevrolet Corvette. However, it is still accessible from the selected car via links, so may be relevant.

Motion is transferred from the engine crankshaft/flywheel through the driveline support, propeller shaft, assembly to either the 4L60-E (M30) automatic transmission or the ZF (MM6) 6-speed manual transmission. The splined output shaft of the transmission drives the pinion, which in turn, rotates the ring gear and differential case assembly. The limited slip differential distributes torque/power to the rear wheels via individual axle shaft assemblies. The limited-slip differential is of a conventional separator plate and friction disc type design.

The differential housing, side covers, pinion housing, and differential case halves are constructed of cast aluminum. The internal components incorporate a hypoid gear set, ring and pinion, carrier assembly, and pinion housing assembly. The pinion is supported in a pinion housing by tapered roller bearings. The pinion is positioned rearward of the ring gear centerline

All models have a 7 5/8 inch ring gear. Each ring gear has specific setup dimensions, A1 and A2 values, stamped onto the side area of the gear. The A1 and A2 values are unique to each ring gear/pinion and are determined during the manufacturers gear/pinion noise and vibration setup and testing. The vehicle speed sensor reluctor ring is incorporated into the outside area of the ring gear. The vehicle speed sensor detects the rotational pulses produced by the reluctor ring and send the signal to the Vehicle Control Module (VCM).

The differential assembly is available in three gear ratios. The 3.42 ratio axle is used in all manual transmission applications. The 2.73 ratio axle is standard equipment for automatic transmission applications with an optional 3.15 ratio axle available

RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.