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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 269 (COOLING SYSTEM)RADIATOR REMOVAL/INSTALLATIONNOTES
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Radiator Removal/Installation: Notes

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Notes
WARNING: This page is about a different car, the 2004 Mazda 3. However, it is still accessible from the selected car via links, so may be relevant.
WARNING:
  • Remove and install all parts when the engine is cold, otherwise they can cause severe burns or serious injury.
  1. Remove the battery cover.
  2. Disconnect the negative battery cable.
  3. Remove the under cover.
  4. Drain the engine coolant. (See ENGINE COOLANT REPLACEMENT .)
  5. Disconnect the coolant reservoir hose from the radiator.
  6. Position the front wiring harnesses out of the way.
  7. Remove in the order indicated in the figure.
  8. Install the reverse order or removal.
  9. Add engine coolant. (See ENGINE COOLANT REPLACEMENT .)
  10. Inspect for engine coolant leakage. (See ENGINE COOLANT LEAKAGE INSPECTION .)
    Fig 1: Removing/Installing Radiator (Legend)
    G00972673Courtesy of MAZDA MOTORS CORP.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.