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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 256 (INTERIOR TRIM)REPAIR INSTRUCTIONSENGINE COVER REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2003 GMC Savana Special, 2003 GMC Savana Camper Special, 2003 GMC Savana, 2003 Chevrolet RV Cutaway, and 2003 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.

Important:  Ensure that the engine cover sealing strip is properly seated between the engine cover and the vehicle.

  1. Install the engine cover to the vehicle (2).
  2. Install the engine cover retainers (1, 3).
    3. Fig 1: Installing Engine Cover
    G02423336Courtesy of GENERAL MOTORS CORP.
  3. Install the left knee bolster. Refer to KNEE BOLSTER REPLACEMENT - LEFT .
  4. Install the right knee bolster. Refer to KNEE BOLSTER REPLACEMENT - RIGHT .
  5. Install the instrument panel lower extension, if equipped. Refer to INSTRUMENT PANEL (I/P) EXTENSION REPLACEMENT .
  6. Install the front passenger seat. Refer to SEAT REPLACEMENT .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.