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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 2558 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSSTARTER REPLACEMENTREMOVAL PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Removal Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Removal Procedure
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2012 GMC Yukon XL, 2012 GMC Yukon, 2012 Chevrolet Tahoe, 2012 Chevrolet Suburban, and 2012 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
  1. Disconnect the negative battery cable. Refer to Battery Negative Cable Disconnection and Connection .
  2. Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
  3. Remove the oil pan skid plate if equipped. Refer to Oil Pan Skid Plate Replacement (1500 with RPO NZZ) , Oil Pan Skid Plate Replacement (2500/3500 with RPO NZZ) .
    4. Fig 1: View Of Transmission Cover Bolt
    GM663487Courtesy of GENERAL MOTORS COMPANY
  4. Remove the transmission cover bolt.
    5. Fig 2: View Of Starter & Bolts (4.8L, 5.3L & 6.0L)
    GM663527Courtesy of GENERAL MOTORS COMPANY
  5. Remove the starter bolts.
    6. Fig 3: View Of Engine Wiring Harness Electrical Connector & Components
    GM1698087Courtesy of GENERAL MOTORS COMPANY
  6. Disconnect the engine wiring harness electrical connector (4) from the oil level sensor.
    7. CAUTION:

    Avoid cable and wiring damage. DO NOT suspend the starter by the cables or wires attached to the solenoid terminals. Use a rope or mechanics wire to suspend the starter.

  7. Slide the starter forward until the starter clears the transmission and properly support the starter.
  8. Lower the vehicle half way.
  9. Remove the right front wheel and tire. Refer to Tire and Wheel Removal and Installation .
    10. Fig 4: View Of Engine Wiring Harness Lead Terminal & Nut
    GM1699540Courtesy of GENERAL MOTORS COMPANY
  10. Working through the right wheel well opening, remove the engine wiring harness lead nut (1).
  11. Remove the engine wiring harness lead terminal (2) from the starter.
    12. Fig 5: View Of Starter Solenoid Cable Clip & Bolt
    GM1702990Courtesy of GENERAL MOTORS COMPANY
  12. Remove the starter solenoid cable clip bolt (2) from the frame.
    13. Fig 6: View Of Starter Solenoid Cable & Nut
    GM1699544Courtesy of GENERAL MOTORS COMPANY
  13. Remove the starter solenoid cable nut (1).
  14. Remove the starter solenoid cable (2) from the starter.
  15. Remove the starter through the wheel well opening.
    16. Fig 7: View Of Transmission Cover & Starter
    GM663489Courtesy of GENERAL MOTORS COMPANY
  16. If replacing the starter, unsnap the transmission cover from the starter.
    17. Fig 8: View Of Starter & Heat Shield
    GM663472Courtesy of GENERAL MOTORS COMPANY
  17. If replacing the starter, remove the starter heat shield.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.