Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 2475 (FRONT DRIVE AXLE)COMPONENT LOCATORFRONT DRIVE AXLE DISASSEMBLED VIEWS (8.25 INCH (4WD/FRONT))FRONT DRIVE AXLE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6
Front Drive Axle
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Front Drive Axle
WARNING: This page does not describe the selected car, but rather 8 other vehicles, including the 2011 GMC Yukon XL, 2011 GMC Yukon, 2011 Chevrolet Tahoe, 2011 Chevrolet Suburban, and 2011 Chevrolet Avalanche. However, it is still accessible from the selected car via links, so may be relevant.
| Callout | Component Name |
|---|---|
| 1 | Output Shaft |
| 2 | Pinion Bearing Spacer |
| 3 | Pinion Head Bearing Assembly |
| 4 | Pinion Shim |
| 5 | Stem Pinion |
| 6 | Pinion Flange Nut |
| 7 | Pinion Flange Washer |
| 8 | Pinion Flange Assembly |
| 9 | Pinion Seal |
| 10 | Pinion Tail Bearing Assembly |
| 11 | Carrier Housing |
| 12 | Output Shaft Seal Assembly |
| 13 | Output Shaft |
| 14 | Drain Plug Assembly |
| 15 | Drain Plug Washer |
| 16 | Fill Plug Assembly |
| 17 | Fill Plug O-ring Seal |
| 18 | Carrier Locator Pin |
| 19 | Vent Connector |
| 20 | Differential Case |
| 21 | Ring Gear |
| 22 | Output Shaft Bearing Assembly |
| 23 | 8-Point Lock Ring |
| 24 | Sleeve and Insert Assembly |
| 25 | Differential Side Bearing Assembly |
| 26 | Differential Cross Pin Lock |
| 27 | Differential Pinion Thrust Washer |
| 28 | Differential Pinion Gear |
| 29 | Differential Side Gear Washer |
| 30 | Differential Side Gear |
| 31 | Output Shaft Snap Ring |
| 32 | Differential Pinion Gear |
| 33 | Differential Pinion Gear Thrust Washer |
| 34 | Differential Side Gear |
| 35 | Differential Side Gear Washer |
| 36 | Differential Cross Pin |
| 37 | Ring Gear Bolt |
| 38 | Output Shaft Bearing Assembly |
| 39 | 8-Point Lock Ring |
| 40 | Sleeve and Insert Assembly |
| 41 | Differential Side Bearing Assembly |
| 42 | Carrier Gasket |
| 43 | Carrier Cover |
| 44 | Tube Locator Pin |
| 45 | Inner Output Shaft Thrust Washer |
| 46 | Inner Output Shaft Bearing Assembly |
| 47 | Inner Output Shaft |
| 48 | Carrier Bolt |
| 49 | Shifter Spring |
| 50 | Shifter Fork |
| 51 | Shifter Fork Rod |
| 52 | Tube Bolt |
| 53 | Shift Actuator Assembly |
| 54 | Output Shaft Seal Assembly |
| 55 | Output Shaft Bearing Assembly |
| 56 | Tube |
| 57 | Tube Gasket |
| 58 | Output Shaft Locator Thrust Washer |
| 59 | Output Shaft Thrust Washer |
| 60 | Output Shaft Snap Ring |
| 61 | Shifter Sleeve |
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- • You smell fuel, burning insulation, or see smoke.
- • Brakes feel soft, pull hard to one side, or make grinding noises.
- • The engine overheats, stalls repeatedly, or misfires under load.
- • You are missing required tools, torque specs, or safe lifting equipment.
- • You are not confident in the next step or safety outcome.