Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 24 (ENGINE CONTROLS - THEORY & OPERATION)FUEL SYSTEMSFUEL CONTROLFUEL SYSTEM OPERATING MODES
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6
Fuel System Operating Modes
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Fuel System Operating Modes
WARNING: This page is about a different car, the 2003 GMC Savana and 2003 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
Internal PCM calibration controls fuel delivery during starting, clear flood mode, deceleration and heavy acceleration.
- Starting
During engine starts, PCM delivers one injector pulse for each distributor reference pulse received (synchronized mode). Injector pulse width is based upon coolant temperature and throttle position. PCM determines air/fuel ratio when throttle position is less than 80 percent open. Engine starting air/fuel ratio ranges from 0.8:1 at -40Β°F (-40Β°C) to 16.8:1 at 230Β°F (110Β°C). At lower coolant temperatures, injector pulse width is wider (richer air/fuel mixture ratio). When coolant temperature is high, injector pulse width becomes narrower (leaner air/fuel ratio). - Clear Flood
If engine is flooded, driver must depress accelerator pedal to Wide Open Throttle (WOT) position. At this position, PCM adjusts injector pulse width equal to an air/fuel ratio of 16.5:1. This air/fuel ratio is maintained as long as throttle remains in wide open position and engine speed is less than 600 RPM. If throttle position becomes less than 65 percent open and/or engine speed exceeds 600 RPM, PCM changes injector pulse width to that used during engine starting (based upon coolant temperature and manifold vacuum). - Heavy Acceleration
PCM provides fuel enrichment during heavy acceleration. Sudden opening of throttle valve causes rapid increase in MAP signal. Pulse width is directly related to MAP, throttle position and coolant temperature. Higher MAP and wider throttle angles give wider injector pulse width (richer mixture). During enrichment, injector pulses are not in proportion to distributor reference signals (non-synchronized). Any reduction in throttle angle cancels fuel enrichment. - Deceleration
During normal deceleration, fuel output is reduced. This reduction in available fuel serves to remove residual fuel from intake manifold. During sudden deceleration, when MAP, throttle position and engine speed are reduced to preset levels, fuel flow is cut off completely. This deceleration fuel cut-off overrides normal deceleration mode. During either deceleration mode, injector pulses are not in proportion to distributor reference signals. - Battery Voltage Correction
PCM compensates for low battery voltage by increasing injector pulse width and increasing idle RPM. PCM is able to perform these commands because of a built-in memory/learning function. - Fuel Cut-Off
When ignition is turned off, injectors are de-energized to prevent dieseling. Injectors are not energized if RPM reference pulses are not received by the PCM, even with ignition on. This prevents flooding before starting. Fuel cut-off also occurs at high engine RPM or excessive vehicle speed to prevent internal damage to engine. Some models may also cut off fuel injector signals during periods of sudden, closed throttle deceleration (when fuel is not needed).
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.