Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2010 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Starter Motor & Bolts
    GM887715Courtesy of GENERAL MOTORS CORP.
  1. Install the starter motor.
  2. CAUTION: Refer to Fastener Caution .
  3. Install the starter motor mounting bolts and tighten to 50 N.m (37 lb ft).
  4. Fig 2: Starter Terminal Nut & Battery Positive Cable
    GM887713Courtesy of GENERAL MOTORS CORP.
  5. Install the battery positive cable (2) to the starter and install the starter terminal nut (1) and tighten to 13 N.m (115 lb in).
  6. Fig 3: Starter Solenoid Electrical Connector
    GM887710Courtesy of GENERAL MOTORS CORP.
  7. Install the electrical connector to the starter solenoid.
  8. Install the left catalytic converter. Refer to Catalytic Converter Replacement - Left Side .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.