Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 2269 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSSTARTER REPLACEMENT (LH2)INSTALLATION PROCEDURE

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure

WARNING: This page is about a different car, the 2010 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: Starter Motor - LH2

Courtesy of GENERAL MOTORS CORP.

Install the starter motor.

CAUTION: Refer to Fastener Caution .

Install the starter motor bolts and tighten to 30 N.m (22 lb ft).

Fig 2: Starter Motor & Connections

Courtesy of GENERAL MOTORS CORP.

Connect the wire (4) and nut to the S terminal on the starter and tighten to 4 N.m (35 lb in).
Connect the battery positive cable (4) and nut to the starter terminal and tighten to 10 N.m (89 lb in).
Install the intake manifold. Refer to Intake Manifold Replacement .
Connect the battery negative cable. Refer to Battery Negative Cable Disconnection and Connection (LHD With Top Post) or Battery Negative Cable Disconnection and Connection (Side Post) .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.