Component Testing

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Component Testing
WARNING: This page is about a different car, the 2010 GMC Sierra, 2010 GMC Cab & Chassis Sierra, 2010 Chevrolet Silverado, and 2010 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
IMPORTANT: You must perform the Circuit/System Testing in order to verify the integrity of the MAP sensor circuits before proceeding with the Component Testing.

Erratic Signal Test

  1. Ignition OFF, disconnect and remove the MAP sensor.
  2. Install a 3A fused jumper wire between the 5-volt reference circuit terminal C and the corresponding terminal C of the MAP sensor.
  3. Install a jumper wire between the low reference terminal A of the MAP sensor and ground.
  4. Install a jumper wire at the signal terminal B of the MAP sensor.
  5. Connect a DMM between the jumper wire from terminal B of the MAP sensor and ground.
  6. Ignition ON, install the J-35555Β  or J-23738-AΒ  to the MAP sensor port. See Special Tools . Slowly apply vacuum to the sensor while monitoring the voltage on the DMM. The voltage should vary between 4.9-0.02 volts, without any spikes or dropouts.
    • If the voltage is erratic, replace the MAP sensor.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.