Circuit/System Testing

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Circuit/System Testing
WARNING: This page is about a different car, the 2010 GMC Sierra and 2010 Chevrolet Silverado. However, it is still accessible from the selected car via links, so may be relevant.
  1. With the ignition OFF, remove the fuel pump relay using the J 43244Β  . See Special Tools .
  2. Crank the engine and test for a spark on each cylinder spark plug wire using the J 26792Β  . See Special Tools . Ground the companion cylinder spark plug wire of each cylinder when it is tested.
    • If a bright blue spark is present on all 6 of the cylinders, remove and inspect all of the spark plugs for proper torque, proper gap, wear, damage, and fouling. Refer to Spark Plug Replacement and Spark Plug Inspection . Replace the spark plugs if necessary.
    • If there is no spark on any of the cylinders, test the ignition voltage circuit of the ICM for an open/high resistance or short to ground, or test the ground circuit of the ICM for an open/high resistance, or a faulty ICM.

      The wire circuit resistance should measure less than 3 ohms.

    • If spark is present on one or more of the cylinders, inspect and test the spark plug wires for arching, cuts, rubbing on other components, and proper resistance, refer to Spark Plug Wire Inspection or a faulty ICM.
    • If all tests are normal, then the system is operating correctly.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.