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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 2060 (LIGHTING SYSTEM)REPAIR INSTRUCTIONSHEADLAMP REPLACEMENT (CHEVROLET)
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Headlamp Replacement (Chevrolet)

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Headlamp Replacement (Chevrolet)
WARNING: This page is about a different car, the 2010 GMC Sierra, 2010 GMC Cab & Chassis Sierra, 2010 Chevrolet Silverado, and 2010 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Headlamp (Chevrolet)
GM1837076Courtesy of GENERAL MOTORS CORP.
Callout Component Name

Preliminary Procedure

  1. Remove the upper radiator grille. Refer to Radiator Grille Replacement (Chevrolet) or Radiator Grille Replacement (GMC) or Radiator Grille Replacement (Chevrolet HD) or Radiator Grille Replacement (GMC HD) .
  2. Behind the headlamp at the top of the front bumper access the lower inside hidden headlamp bolt.
  3. Loosen the bolt only, do not remove, the lower outside hidden headlamp bolt.
1 Headlamp Screws (Qty: 2)
CAUTION: Refer to Fastener Caution .

Tighten:  6 N.m (53 lb in)
2 Headlamp Screw (Hidden)

Tighten:  6 N.m (53 lb in)
3 Headlamp Housing Support

Procedure

  1. Apply masking tape to the front bumper end caps to protect the painted surface.
  2. For the right side lamp assembly only, disengage the upper retainer for the radiator air baffle.
  3. Release the headlamp from the support tab, rotate the lamp assembly towards the center of the vehicle.
  4. Disengage the headlamp electrical connector from the forward lamp harness.
RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.