Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1953 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING PUMP REPLACEMENT (LE5)INSTALLATION PROCEDURE

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure

WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.

Install the power steering pump pulley using installer J 25033-C .

Fig 1: Power Steering Pump & Bolts

Courtesy of GENERAL MOTORS CORP.

Position the power steering pump (1) to the vehicle.

CAUTION: Refer to Fastener Caution .

Install the power steering pump bolts (2) and tighten to 22 N.m (16 lb ft).

Fig 2: Power Steering Reservoir Outlet Hose & Power Steering Gear Inlet Hose Fitting

Courtesy of GENERAL MOTORS CORP.

Connect the power steering gear inlet hose fitting (1) to the power steering pump. Tighten the fitting to 25 N.m (18 lb ft).
Compress the power steering reservoir outlet hose clamp and connect the power steering reservoir outlet hose (2) to the power steering pump.
Clean any excess fluid from the vehicle and remove the drain pans.
Fill and bleed the power steering system. Refer to Power Steering System Bleeding .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.