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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1939 (BATTERY, CHARGING SYSTEM AND STARTING SYSTEM)REPAIR INSTRUCTIONSBATTERY BOX REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2009 Saturn Vue. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Battery Box Bolts
    GM1876974Courtesy of GENERAL MOTORS CORP.
  1. Install the battery box (2) to the vehicle.
    2. CAUTION: Refer to Fastener Caution .
  2. Install the battery box bolts (1) and tighten to 20 N.m (15 lb ft).
  3. Connect any previously disconnected electrical harnesses to the battery box.
    4. Fig 2: Battery Cable Cooling Air Inlet Duct Plastic Retainer
    GM1876976Courtesy of GENERAL MOTORS CORP.
  4. Install the battery cable cooling air inlet duct (2).
  5. Install the battery cable cooling air inlet duct plastic retainer (1).
  6. Install the battery. Refer to Battery Replacement .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.