Circuit/System Testing

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Circuit/System Testing
WARNING: This page is about a different car, the 2009 GMC Savana and 2009 Chevrolet Chevy Express. However, it is still accessible from the selected car via links, so may be relevant.
  1. Ignition OFF, disconnect the harness connector at the IAT sensor.
  2. Ignition OFF for 90 seconds, test for less than 5 ohms between the low reference circuit terminal E and ground.
    • If greater than the specified range, test the low reference circuit for an open/high resistance. If the circuit tests normal, replace the ECM.
  3. Ignition ON, verify the scan tool IAT parameter is less than -39Β°C (-38Β°F).
    • If greater than the specified range, test the signal circuit terminal D for a short to ground. If the circuit tests normal, replace the ECM.
  4. Install a 3A fused jumper wire between the signal circuit terminal D and ground. Verify the scan tool IAT parameter is greater than 149Β°C (300Β°F).
    • If less than the specified range, test the signal circuit for a short to voltage or an open/high resistance. If the circuit tests normal, replace the ECM.
  5. If all circuits test normal, test or replace the IAT sensor.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.