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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1869 (DISC BRAKE SYSTEM)REPAIR INSTRUCTIONSFRONT DISC BRAKE HARDWARE REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
  1. Lubricate the front brake caliper bushings, bolts and seals with high temperature silicone brake lubricant.
    2. Fig 1: View Of Caliper, Pin, Boots & Caliper Mounting Bracket
    GM344219Courtesy of GENERAL MOTORS CORP.
  2. Install the caliper pin boots (4) to the disc brake caliper mounting bracket (3).
    3. Fig 2: View Of Disc Brake Pads & Brake Caliper Mounting Bracket
    GM369668Courtesy of GENERAL MOTORS CORP.
  3. Install the disc brake pad retainers to the disc brake caliper mounting bracket.
  4. Install the disc brake pads to the disc brake caliper mounting bracket.
  5. Install the disc brake caliper to the caliper mounting bracket. Refer to Front Brake Caliper Replacement .
  6. With the engine OFF, gradually apply the brake pedal approximately 2/3 of its travel distance.
  7. Slowly release the brake pedal.
  8. Wait 15 seconds, then repeat steps 6-7 until a firm brake pedal is obtained. This will properly seat the brake caliper pistons and brake pads.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.