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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1848 (FIXED & MOVEABLE WINDOW SYSTEM)REPAIR INSTRUCTIONSWINDSHIELD REPLACEMENTREMOVAL PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Removal Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Removal Procedure
WARNING: This page does not describe the selected car, but rather 6 other vehicles, including the 2009 GMC Savana Special, 2009 GMC Savana Camper Special, 2009 GMC Savana, 2009 Chevrolet RV Cutaway, and 2009 Chevrolet Cutaway. However, it is still accessible from the selected car via links, so may be relevant.
    NOTE: Before cutting out a stationary window, apply a double layer of masking tape around the perimeter of the painted surfaces and the interior trim.
  1. Remove the windshield wiper arms. Refer to Windshield Wiper Arm Replacement .
  2. Open the hood.
  3. Remove the air inlet grille. Refer to Air Inlet Grille Panel Replacement .
  4. Remove the windshield frame filler panel. Refer to Upper Front Fender Filler Panel Replacement .
  5. Remove the inside rearview mirror. Refer to Inside Rearview Mirror Replacement .
    6. WARNING: Refer to Defroster Outlet Warning .
  6. Cover to protect the following parts from broken glass:
    • The upper dash pad
    • The defroster outlets and A/C outlets
    • The seats
    • The carpeting
  7. Remove the defroster vent grille. Refer to Instrument Panel Upper Trim Pad Replacement .
  8. Remove the windshield upper garnish moldings. Refer to Upper Pillar Garnish Molding Replacement .
    9. Fig 1: Using Utility Knife To Remove Reveal Molding
    GM379905Courtesy of GENERAL MOTORS CORP.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.