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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1785 (ENGINE CONTROLS AND FUEL - 4.4L - INTRODUCTION)REPAIR INSTRUCTIONSAIR CLEANER ASSEMBLY REPLACEMENTREMOVAL PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Removal Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Removal Procedure
WARNING: This page is about a different car, the 2009 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: Identifying Air Cleaner Outlet Duct
    GM1614080Courtesy of GENERAL MOTORS CORP.
  1. Remove the air cleaner outlet duct from the vehicle. Refer to Air Cleaner Outlet Duct Replacement .
  2. Disconnect the mass air flow (MAF)/intake air temperature (IAT) sensor electrical connector.
  3. Remove the MAF/IAT sensor if necessary. Refer to Mass Airflow Sensor/Intake Air Temperature Sensor Replacement .
  4. Remove the coolant hose from the retaining feature on the top of the air cleaner assembly. Position the hose aside.
    5. Fig 2: Identifying Air Cleaner Housing Splash Shield Clip
    GM1613994Courtesy of GENERAL MOTORS CORP.
  5. Disengage the air cleaner housing splash shield clip (1).
  6. Remove the bolts securing the air cleaner housing to the vehicle (2,3).
    7. Fig 3: Identifying Air Cleaner Housing Assembly
    GM1614072Courtesy of GENERAL MOTORS CORP.
  7. Remove the air cleaner housing from the vehicle. If necessary, remove the air cleaner housing splash shield.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.