Fuel Pump

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Fuel Pump
WARNING: This page is about a different car, the 2009 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.

The fuel pump is an electric pump that is attached to the primary fuel tank module assembly. The fuel pump also supplies fuel to the siphon jet pump, also attached to the primary fuel tank module. The siphon jet pump draws fuel from the secondary side of the fuel tank to the primary side of the fuel tank. The fuel pump is designed to provide fuel at a pressure above the pressure that is needed by the fuel injectors. A fuel pressure regulator, which is also located in the fuel tank, is attached to the primary fuel tank module. The fuel pressure regulator keeps the fuel available to the fuel injectors at a regulated pressure. The fuel pressure regulator does not compensate for changes in intake manifold vacuum. Unused fuel is returned from the fuel filter to the fuel tank by a separate fuel return pipe.

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.