Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1647 (FRONT SUSPENSION SYSTEM)REPAIR INSTRUCTIONSLOWER CONTROL ARM REPLACEMENT (2500)REMOVAL PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6
Removal Procedure
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Removal Procedure
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
For vehicles equipped with the aluminum control arm, the ball joint is NOT serviced separately. If the ball joint is found to have excessive wear and is damaged, replace the lower control arm as an assembly.
- Raise and support the vehicle. Refer to Lifting and Jacking the Vehicle .
- Remove the tire and wheel. Refer to Tire and Wheel Removal and Installation .
- Remove the stabilizer shaft link from the lower control arm. Refer to Stabilizer Shaft Replacement (1500)Β or Stabilizer Shaft Replacement (2500, 3500)Β .
- Remove the torsion bars. Refer to Torsion Bar and Support Assembly Replacement (Bushing Style)Β or Torsion Bar and Support Assembly Replacement (Link Style)Β .
- Remove the shock absorber. Refer to Shock Absorber Replacement (2500 Series)Β .
- Remove the wheel drive shaft. Refer to Wheel Drive Shaft Replacement (2500) or Wheel Drive Shaft Replacement (1500) .
- Remove and discard the lower ball joint retaining nut.
- Using the J 43631:Β separator and the J 45851:Β adapters, remove the lower ball joint from the steering knuckle.
- Remove the lower control arm nuts (1) and washers (2).
- Remove the control arm bolts (3).
- Remove the control arm (4).
RENDER: 1.0x
NO RELATED
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When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.