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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1624 (WIPER SYSTEM & WASHER SYSTEM)REPAIR INSTRUCTIONSWINDSHIELD WASHER SOLVENT CONTAINER REPLACEMENTINSTALLATION PROCEDURE
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    Fig 1: View Of Washer Solvent Container & Screws
    GM1669972Courtesy of GENERAL MOTORS CORP.
  1. Transfer washer pumps and level indicator to the new washer solvent container.
    2. Fig 2: View Of Wheelhouse & Windshield Washer Solvent Container Assembly
    GM1733024Courtesy of GENERAL MOTORS CORP.
  2. Install the windshield washer container assembly.
    3. CAUTION: Refer to Fastener Caution .
  3. Install the upper windshield washer solvent container bolts.

    Tighten:  Tighten the bolts to 9 N.m (80 lb in).

  4. Install the auxiliary battery tray, if equipped. Refer to Auxiliary Battery Tray Replacement .
  5. Connect the electrical connectors.
    6. Fig 3: Locating Washer Pump Hoses
    GM1733021Courtesy of GENERAL MOTORS CORP.
  6. Connect the washer pump hoses (1, 2). Refer to Windshield Washer Hose Replacement .
  7. Install the lower outer washer container bolt.
  8. Install the left front wheelhouse liner. Refer to Front Wheelhouse Liner Replacement - Left Side (Chevrolet) or Front Wheelhouse Liner Replacement - Left Side (GMC) .
  9. Install the left front wheel assembly. Refer to Tire and Wheel Removal and Installation .
  10. Fill the washer solvent container with windshield solvent. Refer to Fluid and Lubricant Recommendations (USA and Canada) .
  11. Install the windshield washer solvent cap.
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • • You smell fuel, burning insulation, or see smoke.
  • • Brakes feel soft, pull hard to one side, or make grinding noises.
  • • The engine overheats, stalls repeatedly, or misfires under load.
  • • You are missing required tools, torque specs, or safe lifting equipment.
  • • You are not confident in the next step or safety outcome.