Circuit/System Testing

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Circuit/System Testing
WARNING: This page is about a different car, the 2009 GMC Sierra, 2009 GMC Cab & Chassis Sierra, 2009 Chevrolet Silverado, and 2009 Chevrolet Cab & Chassis Silverado. However, it is still accessible from the selected car via links, so may be relevant.
    IMPORTANT: Refer to SIR Service PrecautionsΒ .
    When removing connectors, inspect for damage or corrosion. Damage or corrosion in the following requires repair or replacement of the affected component/connector:
    • Front end sensor
    • SDM module
    • Front end sensor wiring harness connector
    • SDM wiring harness connector
  1. Ignition OFF, disconnect the harness connector at the appropriate sensor.
  2. Disconnect the harness connector at the SDM.
  3. Ignition ON, test for less than 1 volt between the following signal circuit and ground.
    • Right front end sensor terminal 1
    • Left front end sensor terminal 1
    • Right front side impact sensor terminal B
    • Left front side impact sensor terminal B
    • Right rear side impact sensor terminal B
    • Left rear side impact sensor terminal B
    • If greater than the specified range, test the circuit for a short to voltage.
  4. Ignition ON, test for less than 1 volt between the low reference circuit and ground.
    • Right front end sensor terminal 2
    • Left front end sensor terminal 2
    • Right front side impact sensor terminal A
    • Left front side impact sensor terminal A
    • Right rear side impact sensor terminal A
    • Left rear side impact sensor terminal A
    • If greater than the specified range, test the circuit for a short to voltage.
  5. Test for infinite resistance between the signal circuit and ground.
    • Right front end sensor terminal 1
    • Left front end sensor terminal 1
    • Right front side impact sensor terminal B
    • Left front side impact sensor terminal B
    • Right rear side impact sensor terminal B
    • Left rear side impact sensor terminal B
    • If less than the specified value, test the circuit for a short to ground.
  6. Test for less than 1 ohm between the following signal circuit terminals.
    • Right front end sensor terminal 1 and SDM terminal 37.
    • Left front end sensor terminal 1 and SDM terminal 36.
    • Right front side impact sensor terminal B and the SDM terminal 43.
    • Left front side impact sensor terminal B and the SDM terminal 42.
    • Right rear side impact sensor terminal B and the SDM terminal 45.
    • Left rear side impact sensor terminal B and the SDM terminal 44.
    • If greater than the specified range, test the circuit for an open/high resistance.
  7. Test for less then 1 ohm between the following front end sensor low reference circuit terminals.
    • Right front end sensor terminal 2 and SDM terminal 39.
    • Left front end sensor terminal 2 and SDM terminal 38.
    • Right front side impact sensor terminal A and the SDM terminal 41.
    • Left front side impact sensor terminal A and the SDM terminal 40.
    • Right rear side impact sensor terminal A and the SDM terminal 47.
    • Left rear side impact sensor terminal A and the SDM terminal 46.
    • If greater than the specified range, test the circuit for an open/high resistance.
  8. If all circuits test normal, replace the appropriate sensor.
  9. Reconnect all SIR components. Ignition ON, with a scan tool clear and check for DTCs.
    • If the DTC returns and is current, replace the SDM.
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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.