Disassembled Views

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Disassembled Views
WARNING: This page is about a different car, the 2008 GMC Yukon and 2008 Chevrolet Tahoe. However, it is still accessible from the selected car via links, so may be relevant.
Fig 1: Disassembled View Of Case & Associated Parts
GM1867747Courtesy of GENERAL MOTORS CORP.
Callout Component Name
1 A/Trans Torque Dampener Assembly
3 A/Trans Fluid Pump Cover Bolt
4 A/Trans Torque Dampener (w/Fluid Pump) Housing Assembly
5 A/Trans Auxiliary Fluid Pump Bolt
6 A/Trans Auxiliary Fluid Pump Assembly
7 A/Trans Auxiliary Fluid Pump Gasket
8 A/Trans Torque Dampener Fluid Passage Plug
9 A/Trans Torque Dampener Fluid Passage Plug
10 A/Trans Torque Dampener Housing Gasket
11 A/Trans Case Assembly
12 Transmission Fluid Fill Tube Seal
13 Drive Motor Generator Power Inverter Module (3 Phase) Cable Assembly
14 Drive Motor Generator Power Inverter Module Cable Retaining Bolt
15 Drive Motor Generator Power Inverter Module Cable Terminal External Bolt Protective Cover
16 Drive Motor Generator Power Inverter Module (3 Phase) Cable Cover
17 24-Way Assembly Connector Lip Seal
18 24-Way Assembly Connector O-Ring Seals
19 24-Way Assembly Connector
20 A/Trans Rear Case Gasket
21 A/Trans Rear Case Assembly
22 A/Trans Rear Case Bolt
23 Gasket (2WD Output Only)
24 2WD Output Housing Extension Assembly
25 2WD Output Bushing
26 Output Seal (2WD Only)
27 A/Trans Rear Case Bolt
28 Manual Shift Shaft Seal
29 Manual Shift Shaft
30 Park Pawl Actuator Assembly
31 A/Trans Manual Shift Shaft Position Switch Assembly
32 A/Trans Manual Shift Shaft Position Switch Bolt
33 Manual Shift Shaft Pin
34 Hybrid Low, 1-2 Clutch Regulator Valve Seal
35 A/Trans Fluid Pump Seal Assembly
36 Control (w/Body and Valve) Valve Assembly
37 Control Valve Upper Body Bolt
38 Control Valve Upper Body Bolt
39 Manual Shift Detent Assembly
40 Manual Shift Detent Spring Bolt
41 A/Trans Control Wiring Harness Extension Harness Assembly
42 A/Trans Control Wiring Harness Extension Harness O-Ring Seal
43 A/Trans Auxiliary Fluid Filter Seal
44 A/Trans Auxiliary Fluid Pump Outlet Pipe
45 A/Trans Auxiliary Fluid Filter Seal
46 A/Trans Auxiliary Fluid Pump Filter Assembly
47 A/Trans Fluid Filter Seal Assembly
48 A/Trans Fluid Filter Assembly
50 A/Trans Fluid Pan Gasket
51 A/Trans Fluid Pan Magnet
52 A/Trans Fluid Pan Assembly
53 A/Trans Fluid Pan Bolt
54 A/Trans Fluid Pan Drain Plug O-Ring Seal
55 Drain Plug Assembly
56 A/Trans Wiring Harness Assembly
57 Drive Motor Generator Power Inverter Module Cable Housing Cover Seal
58 2WD Output Housing Extension Assembly Guide Pins
Fig 2: View Of Internal Components
GM1867749Courtesy of GENERAL MOTORS CORP.
Callout Component Name
60 Input Shaft Thrust Bearing
61 Internal Gear Retaining Ring - 1st Position
62 Input Shaft Fluid Seal Ring
63 A/Trans Torque Dampener Clutch Fluid Seal Ring
64 Input Shaft
65 Internal Gear - 1st Position
66 Sun Gear Carrier Thrust Bearing - 1st Position
67 Sun Gear Carrier Assembly - 1st Position
69 Sun Gear Assembly - 1st Position
70 Generator Drive Motor Bolt
71 Drive Motor (w/Generator) Assembly - 1st Position
72 Generator Drive Motor Housing Seal
73 Sun Gear Shaft Retaining Ring
74 Sun Gear Shaft Assembly - 1st Position
75 Internal Gear - 2nd Position
76 Internal Gear Thrust Bearing Assembly - 2nd Position
77 Sun Gear Carrier Assembly - 2nd Position
79 Sun Gear Assembly - 2nd Position
80 1-3 Clutch Housing Assembly
81 Hybrid Direct, 2-3-4 Clutch Housing Thrust Bearing Assembly
82 Main Shaft Assembly
83 A/Trans Vent Pipe
84 A/Trans Case Assembly
85 1-3 Clutch Housing Fluid Seal Ring
86 Center Support Assembly
87 Center Support Bolt
88 Drive Motor (w/Generator) Assembly - 2nd Position
89 Sun Gear Shaft Assembly - 3rd Position
90 Sun Gear - 3rd Position
Fig 3: Disassembled View Of Input Housing Module & Pump Assembly
GM1867751Courtesy of GENERAL MOTORS CORP.
Callout Component Name
200 A/Trans Torque Dampener Fluid Seal Retaining Ring
201 A/Trans Fluid Pump Seal
202 A/Trans Torque Dampener (w/Fluid Pump) Housing Assembly
203 Input Shaft Bushing
204 A/Trans Fluid Pump Slide O-Ring Seal
205 A/Trans Fluid Pump Slide Seal Support
206 A/Trans Fluid Pump Slide Seal
207 A/Trans Fluid Pump Slide Outer Spring
208 A/Trans Fluid Pump Slide
209 A/Trans Fluid Pump Slide Pivot Pin
210 A/Trans Fluid Pump Vane Ring
211 A/Trans Fluid Pump Rotor Guide
212 A/Trans Fluid Pump Vane
213 A/Trans Fluid Pump Rotor
214 Pump Slide Fluid Seal Ring
215 A/Trans Fluid Pump Air Bleed Orifice
216 A/Trans Torque Dampener Fluid Passage Plug
217 Pressure Regulator Valve Pin
218 Valve Retaining Plug
219 Isolator Valve
220 A/Trans Fluid Pump Valve Inner Spring
221 A/Trans Fluid Pump and Auxiliary Fluid Pump Valve
222 Pressure Relief Ball Valve Spring Pin
223 Pressure Relief Ball Valve Spring
224 Pressure Relief Ball Valve
225 A/Trans Fluid Cooler Bypass Valve
226 A/Trans Fluid Cooler Bypass Valve Spring
227 Decrease Orifice
228 A/Trans Fluid Pump Cover Bolt
229 A/Trans Fluid Pump Cover Assembly
230 Transmission Lube Fluid Pressure Regulator Valve
231 Pressure Regulator Valve Spring
232 Pressure Regulator Valve Stop
233 Pressure Regulator Valve
234 Pressure Regulator Valve Inner Spring
235 Pressure Regulator Valve Outer Spring
236 Isolator Valve
237 Isolator Valve Sleeve
238 Transmission Fluid Cooler Pipe Fitting Seal
239 A/Trans Fluid Pump Valve Outer Spring
Fig 4: Disassembled View Of Hydraulic Control Module
GM1867753Courtesy of GENERAL MOTORS CORP.
Callout Component Name
300 Control Valve Channel Plate Bolt
301 Control Valve Upper Body Assembly
302 A/Trans Fluid Pump Ball Check Valve
303 Control Valve Body Spacer (w/Gasket) Plate Assembly
304 Control Valve Channel Plate
305 Control Valve Channel Plate Spacer Plate Gasket
306 Control Solenoid Valve Heat Sink (w/Body and TCM) Bolt
307 Control Solenoid (w/Body and TCM) Valve Assembly
308 Control Valve Lower Body Bolt
309 A/Trans Manual Shift Shaft Position Switch Assembly Bracket
Fig 5: Exploded View Of Control Valve Upper Body Assembly
GM1867754Courtesy of GENERAL MOTORS CORP.
Callout Component Name
320 Valve Retaining Clip
321 Valve Retaining Plug
322 Auxiliary Line Boost Valve
323 Auxiliary Line Boost Valve Spring
324 1-3 Clutch Regulator Valve
325 1-3 Clutch Regulator Valve Spring
326 Hybrid Direct 2-3-4 Clutch Regulator Valve
327 Hybrid Direct 2-3-4 Clutch Regulator Valve Spring
328 Shift Solenoid Valve - Mode A
329 Hybrid A/Trans Shift Solenoid Spring
330 Control Valve Body Locating Pin
331 Hybrid A/Trans Shift Solenoid Spring
332 Shift Solenoid Valve - Mode B
333 Actuator Feed Limit Valve Spring
334 Actuator Feed Limit Valve
335 Hybrid Low, 1-2 Clutch Regulator Valve Spring
336 Hybrid Low, 1-2 Clutch Regulator Valve
337 Hybrid Low, 1-2 Clutch Boost Valve Assembly
338 Hybrid Low, 1-2 Clutch Boost Valve Spring
339 Clutch Piston Exhaust Blowoff Ball Valve
340 Clutch Piston Exhaust Blowoff Ball Valve Spring
341 Clutch Piston Exhaust Blowoff Ball Valve Plug
342 Control Valve Body Locator Pin
343 Control Valve Upper Body Assembly
Fig 6: View Of 4th Clutch Assembly
GM1867757Courtesy of GENERAL MOTORS CORP.
Callout Component Name
400 4th Clutch Piston Retaining Ring
401 4th Clutch Backing Plate
402 4th Clutch Plate Assembly
403 4th Clutch Plate
404 4th Clutch Waved Plate
405 4th Clutch Piston Retaining Ring
406 4th Clutch Piston Retaining Spring Assembly
407 4th Clutch Piston
408 A/Trans Case Assembly
Fig 7: View Of 1-3 Clutch Assembly
GM1867758Courtesy of GENERAL MOTORS CORP.
Callout Component Name
410 1-3 Clutch Retaining Ring
411 1-3 Clutch Backing Plate
412 1-3 Clutch Plate Assembly
413 1-3 Clutch Plate
414 1-3 Clutch Plate - Waved
415 1-3 Clutch Piston Retaining Ring
416 1-3 Clutch Piston Dam
417 1-3 Clutch Retaining Spring
418 1-3 Clutch Piston
419 1-3 Clutch Housing Assembly
420 1-3 Clutch Housing Bushing
Fig 8: View Of Automatic Transmission Rear Case Assembly & Components
GM1867759Courtesy of GENERAL MOTORS CORP.
Callout Component Name
425 Hybrid Low, 1-2 Clutch Piston Retaining Ring
426 Hybrid Low, 1-2 Clutch Backing Plate Assembly
427 Hybrid Low, 1-2 Clutch Plate Assembly
428 Hybrid Low, 1-2 Clutch Plate
429 Hybrid Low, 1-2 Clutch Plate - Waved
430 Hybrid Low, 1-2 Clutch Return Spring Assembly
431 Hybrid Low, 1-2 Clutch Piston
432 Internal Gear - 3rd Position
433 Internal Gear Thrust Washer - 3rd Position - Steel
434 Sun Gear Carrier Assembly - 3rd Position
435 Internal Gear Thrust Bearing Assembly - 2nd Position
436 Hybrid Direct, 2-3-4 Clutch Hub
437 Output Shaft Thrust Bearing Assembly
438 Output Shaft Retaining Ring
439 Output Shaft Assembly
440 Hybrid Direct, 2-3-4 Clutch Housing Assembly
441 Hybrid Direct, 2-3-4 Clutch Housing Thrust Bearing Assembly
442 Hybrid Direct, 2-3-4 Clutch Housing Seal Ring
443 Hybrid Direct, 2-3-4 Clutch Support Bolt
444 Hybrid Direct, 2-3-4 Clutch Support Assembly
445 Hybrid Direct, 2-3-4 Clutch Support Gasket
446 Vehicle Speed Sensor Bolt
447 A/Trans Output Speed Sensor Assembly
448 A/Trans Output Speed Sensor O-Ring Seal
449 A/Trans Rear Case Assembly
450 Park Pawl Shaft
451 Park Pawl Shaft Hole Plug
452 Park Pawl Cover Gasket
453 Park Pawl Cover
454 Park Pawl Cover Bolt
455 Park Pawl Actuator Guide Pin
456 Park Pawl Actuator Guide
457 Park Pawl Spring
458 Park Pawl
459 Internal Gear Thrust Washer - 3rd Position - Plastic
Fig 9: View Of 2-3-4 Clutch Housing Assembly
GM1867760Courtesy of GENERAL MOTORS CORP.
Callout Component Name
460 Hybrid Direct, 2-3-4 Clutch Plate Retaining Ring
461 Hybrid Direct, 2-3-4 Clutch Backing Plate
462 Hybrid Direct, 2-3-4 Clutch Plate Assembly
463 Hybrid Direct, 2-3-4 Clutch Plate
464 Hybrid Direct, 2-3-4 Clutch Plate - Waved
465 Hybrid Direct, 2-3-4 Clutch Piston Ring
466 Hybrid Direct, 2-3-4 Clutch Piston Dam
467 Hybrid Direct,, 2-3-4 Clutch Piston Return Spring
468 Hybrid Direct, 2-3-4 Clutch Piston Outer Seal
469 Hybrid Direct, 2-3-4 Clutch Piston
470 Hybrid Direct, 2-3-4 Clutch Piston Inner Seal
471 Hybrid Direct, 2-3-4 Clutch Housing Assembly
RENDER: 1.0x

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