Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1431 (ENGINE EXHAUST SYSTEM)REPAIR INSTRUCTIONSEXHAUST TAIL PIPE EXTENSION REPLACEMENTINSTALLATION PROCEDURE

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View Of Exhaust Tip

Courtesy of GENERAL MOTORS CORP.

Install the NEW exhaust tip to the exhaust pipe, and align to the mark previously made during disassembly.
Re-install the exhaust system to the rear suspension hanger rods, and the tail pipe hanger rods.

Fig 2: Aligning Exhaust Tip

Courtesy of GENERAL MOTORS CORP.

Visually align the exhaust tip to the vehicle.
Tack weld the exhaust tip to the vehicle.

Fig 3: View Of Exhaust System

Courtesy of GENERAL MOTORS CORP.

Remove the exhaust system from the rear suspension hanger rods, and the tail pipe hanger rods.
Weld the exhaust tip to the exhaust pipe in the same locations the original tip had been welded.
Re-install the exhaust system to the rear suspension hanger rods, and the tail pipe hanger rods.

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.