Safety Warning

DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.

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HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 1421 (POWER STEERING SYSTEM)REPAIR INSTRUCTIONSPOWER STEERING FLUID COOLER REPLACEMENTINSTALLATION PROCEDURE

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6

Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure

WARNING: This page is about a different car, the 2008 Cadillac CTS. However, it is still accessible from the selected car via links, so may be relevant.

Fig 1: View of Fascia and Power Steering Fluid Cooler Assembly

Courtesy of GENERAL MOTORS CORP.

Position the power steering fluid cooler (2) to the vehicle.

NOTE: Refer to Fastener Notice .

Install the power steering fluid cooler bracket bolt (1).
Tighten: Tighten the bolt to 15 N.m (11 lb ft).
Install the power steering fluid cooler bracket nut (3).
Tighten: Tighten the nut to 15 N.m (11 lb ft).
Secure the front bumper fascia. Refer to Front Bumper Fascia Replacement .

Fig 2: View Of Power Steering Cooling Lines

Courtesy of GENERAL MOTORS CORP.

Connect the power steering cooler hose to the power steering fluid cooler.
Clean any excess fluid from the vehicle and remove the drain pans.
Install the front air deflector. Refer to Front Air Deflector Replacement .
Fill and bleed the power steering system. Refer to Power Steering System Bleeding .

RENDER: 1.0x

NO RELATED

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

• You smell fuel, burning insulation, or see smoke.
• Brakes feel soft, pull hard to one side, or make grinding noises.
• The engine overheats, stalls repeatedly, or misfires under load.
• You are missing required tools, torque specs, or safe lifting equipment.
• You are not confident in the next step or safety outcome.