Safety Warning
DIY auto repair can cause serious injury, fire, or vehicle damage. These guides are for informational purposes only. Always follow OEM torque specs, wear PPE, and consult a certified mechanic if you are unsure. You are solely responsible for your safety.
SYS.OK|MANUAL.DBβ LIVE
HOMESERVICE MANUALSCHEVROLET2008CHEVY EXPRESS G2500, VAN CARGO, 6.6 6REPAIR AND DIAGNOSISEXTERNAL PAGESDIFFERENT CARSECTION 141 (ENGINE CONTROLS - BASIC DIAGNOSTIC PROCEDURES)PRELIMINARY INSPECTION & ADJUSTMENTSMECHANICAL INSPECTIONENGINE COMPRESSION TEST
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6
Engine Compression Test
2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Engine Compression Test
WARNING: This page is about a different car, the 2003 Cadillac Seville and 2003 Cadillac DeVille. However, it is still accessible from the selected car via links, so may be relevant.
NOTE:
Spark Plug Port Adapter (J-39313) is required to perform compression test.
A compression pressure test of the engine cylinders determines the condition of the rings, the valves and the head gasket.
- Run the engine until it reaches normal operating temperature. The battery must be at or near full charge.
- Turn the engine OFF.
- Remove the Powertrain Control Module (PCM) and ignition fuses from the IP fuse block to disable the ignition system.
- Disable the fuel system.
- Remove the spark plugs from all cylinders.
- Remove the air duct from the throttle body.
- Block the throttle plate in open position.
- Measure the engine compression, using the following procedure:
- Thread the Spark Plug Port Adapter tool into the spark plug hole.
- Thread the compression gauge into the Spark Plug Port Adapter tool.
- Have an assistant crank the engine through, at least four compression strokes, in the testing cylinder.
- Check and record the readings on the gage at each stroke.
- Remove the compression gage from the Spark Plug Port Adapter tool.
- Remove Spark Plug Port Adapter tool from the spark plug hole.
- Repeat the compression test for each cylinder.
- Record the compression readings from all of the cylinders. The lowest reading should not be less than 70 percent of the highest reading. No cylinder reading should be less than 140 psi (965 kPa).
- The following are examples of measurement problems:
- When the compression measurement is normal, the compression builds up quickly and evenly to specified compression on each cylinder
- When low compression is caused by the piston rings, compression is low on the first stroke and tends to build up on the following strokes, but does not reach normal. Compression improves considerably with the addition of oil. Use approximately three squirts of oil from a plunger-type oiler.
- When low compression is caused by the valves, the measurement is low on the first stroke and does not build up even with the addition of oil.
- Leaking head gaskets will provide the same results as worn valves but engine coolant may be identified in the crankcase. In addition, a leaking head gasket will give low readings on paired cylinders.
- Remove the block from the throttle plate.
- Install the air duct to the throttle body.
- Install the spark plugs. Tighten to 13-17 ft. lbs. (18-23 N.m).
- Install the Powertrain Control Module (PCM).
- Install the ignition fuses to the IP fuse block.
RENDER: 1.0x
NO RELATED
Recommended Tools & Savings
Use the Manual With the Right Hardware
Pair factory procedures with proven DIY tools so the instructions are easier to execute.
Affiliate disclosure: We may earn a commission at no extra cost to you.
When to See a Mechanic
Stop DIY work and contact a certified mechanic immediately if any of the following apply:
- β’ You smell fuel, burning insulation, or see smoke.
- β’ Brakes feel soft, pull hard to one side, or make grinding noises.
- β’ The engine overheats, stalls repeatedly, or misfires under load.
- β’ You are missing required tools, torque specs, or safe lifting equipment.
- β’ You are not confident in the next step or safety outcome.