Installation Procedure

2008 Chevrolet Chevy Express G2500, Van Cargo, 6.6 6SECTION Installation Procedure
WARNING: This page is about a different car, the 2008 Cadillac STS. However, it is still accessible from the selected car via links, so may be relevant.
  1. Position the engine compartment fuel line to the vehicle.
  2. Fig 1: Fuel Hose Fitting & Retainer
    GM1649002Courtesy of GENERAL MOTORS CORP.
  3. Connect the engine compartment fuel line fitting (4) to the fuel rail. Refer to Metal Collar Quick Connect Fitting ServiceΒ .
  4. Connect the engine compartment fuel line fitting (2) to the chassis fuel feed pipe. Refer to Metal Collar Quick Connect Fitting ServiceΒ .
  5. Install the quick connect retainer clips to the fuel line fittings (2,4).
  6. Install the front section of the supercharger inlet duct assembly. Refer to Supercharger Inlet Duct Assembly ReplacementΒ .
  7. Install the fuel tank fill cap.
  8. Check the fuel system for leaks.
  9. Install the engine sight shield. Refer to Intake Manifold Sight Shield Replacement .
RENDER: 1.0x

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When to See a Mechanic

Stop DIY work and contact a certified mechanic immediately if any of the following apply:

  • β€’ You smell fuel, burning insulation, or see smoke.
  • β€’ Brakes feel soft, pull hard to one side, or make grinding noises.
  • β€’ The engine overheats, stalls repeatedly, or misfires under load.
  • β€’ You are missing required tools, torque specs, or safe lifting equipment.
  • β€’ You are not confident in the next step or safety outcome.